FORCIMAT 52

PRODUCTS

Automatic Specimen Mover

FORCIPOL instruments are designed to modular configuration for manual, semi-automatic and programmable automatic equipment. When the number of specimens to be prepared increases, FORCIPOL instruments can be fitted with one of FORCIMAT 52 automatic heads for automation.

FORCIMAT 52

The FORCIMAT 52 Automatic Head is mounted on a rigid hardened post which is fixed to the base of the FORCIPOL grinder/polisher. It can be adapted to all FORCIPOL series grinder/polishers and is easily and rapidly positioned by means of a quick-locking clamping mechanism. The sample holder can prepare 6 samples simultaneously and it is driven by a 100 Watt DC motor at 50-150 RPM. The pneumatically applied individual force is adjustable between 5 N (1.1 lb.) and 60 N (13.5 lb.) from the front panel and is displayed on a gauge. The housing is made of ABS with a touchpad front panel. A choice of easily exchangeable sample holders with set of rings from 25 to 50 mm and 1 ” to 2 ” diameter are available for use on the FORCIMAT 52.

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BENEFITS

Metkon products optimize your sample preparation processes with high precision, efficiency, and ease of use.

THE MOST VERSATILE CONFIGURATION POSSIBILITY!

Both single (FORCIPOL 102) and dual wheel (FORCIPOL 202) grinding / polishing units are suitable for Ø200, Ø250 and Ø300 mm wheels.
Manual, semi-automatic or programmable automatic configuration possibility for both single and dual wheel grinder / polisher.
Optional dosing units available with 1 or 6 bottles for both automatic heads for maximum automation.
The FORCIPOL Series can be upgraded afterwards with a FORCIMAT Automatic Head and DOSIMAT Dosing Units.

HEAVIER ROBUST CONSTRUCTION, IMPROVED PRECISION

Heavier and stronger cast aluminum base.
High torque 0.75 kW motor overcomes even the largest specimens.
Quick replacement mechanism for both individual and central force specimen holders

OPERATOR COMFORT

Modern touch pad controls with ergonomic turn knob allows fast and easy setting of parameters
7” coloured HMI touch screen and user-friendly software allows easy view and control of all steps (FORCIMAT 102)
Half-round rotation feature allows easy insertion and removal of single specimens with one button. (FORCIMAT 102)
Automatic disc cleaning & drying function
Optional grinding depth measurement system allows you to precisely measure and control the amount of material removed (FORCIMAT 102)

DOSING UNITS

Three different Peristaltic Fluid Dispensers are available for automatic heads:
- DOSIMAT 12 (with 1 bottle)
- DOSIMAT 52 (with 6 bottles)
- DOSIMAT 102 (with 6 bottles and programmable from LCD screen of FORCIMAT 102)
Automatic pre-dosing function lubricates the polishing cloth before operation (DOSIMAT 102)

FEATURES

A wide product range, programmable controls, and durable construction meet all sample preparation needs.

SEMI-AUTOMATIC OPERATION

FORCIMAT 52 Automatic Head is mounted on a rigid hardened post which is fixed to the base of the FORCIPOL grinder/polisher. FORCIMAT 52 automatic head provide high rate sample preparation and frees the operator from grinding and polishing procedures. The sample holder can prepare 6 samples simultaneously.

SIMPLE AND FAST CONTROLS

Modern touch pad controls with ergonomic turn knob allows fast and easy setting of parameters and increases productivity. Sample force, wheel speed, sample holder speed, operation time, motor on/off and water on/off functions can be set in seconds. When the start button is depressed, both the FORCIMAT 52 and FORCIPOL start operating simultaneously. All parameters can be changed during operation. The last parameter settings are always retained in the memory.

QUICK SAMPLE HOLDER REPLACEMENT MECHANISM

Sample holder can be inserted and removed within seconds thanks to quick replacement mechanism. This allows you to clean sample holder between each steps to eliminate impurities.

VARIABLE SPEED

FORCIMAT 52 is equipped with high torque 100 Watt DC motor. The sample holder speed can be adjusted between 50 RPM to 150 RPM.

PNEUMATICALLY ADJUSTED FORCE

The pneumatically applied individual force is adjustable between 5 N (1.1 lb.) and 60 N (13.5 lb.) from the front panel and is displayed on a gauge.

AUTOMATIC DISC CLEANING AND DRYING FEATURE

Function can be activated with a single button to obtain perfectly cleaned and dried disc surfaces in seconds. The bowl cleaning nozzles remove dirts during grinding/polishing operation.

DOSIMAT PERISTALTIC FLUID DISPENSERS

DOSIMAT Peristaltic Dispenser is an optional accessory for the FORCIMAT 52. It is an automatic fluid dispensing instrument used in combination to obtain consistent specimens and to save time and consumables. DOSIMAT can feed both diamond suspensions / lubricants and aluminium oxide suspensions. It is possible to clean all the tubes with a single button at the end of the preparation steps to eliminate the risk of clogged tubes.

DOSIMAT 12 (WITH 1 PERISTALTIC PUMPS)

DOSIMAT 12 has one peristaltic and non-misting pump for diamond suspensions, alumina suspensions, lubricant or 2 in 1 suspensions and can be matched with FORCIMAT 52 and FORCIMAT 102 Automatic Heads. When the start button is depressed, both the DOSIMAT 12 and FORCIMAT start operating simultaneously and provide maximum automation. Automatic dosing of consumables is applied precisely for perfect sample surfaces.

DOSIMAT 52 (WITH 6 PERISTALTIC PUMS)

DOSIMAT 52 has 5 peristaltic pumps for diamond suspensions / lubricant and 1 pump for aluminium oxide suspension or 2 in 1 suspensions and can be matched with Forcimat 52 Automatic Head. When the start button is depressed, both the DOSIMAT 52 and FORCIMAT start operating simultaneously and provide maximum automation. Automatic dosing of consumables is applied precisely for perfect sample surfaces.

TECHNICAL DATA

Technical specifications compliant with international standards ensure reliable and consistent results.

ORDER NO	30 12
MODEL NO	FORCIMAT 52
Operation	Semi Automatic
Application of Force	Individual
Control Panel	Touch Pad Controls
Program Memory	Last Parameters Retained in Memory
Manual Operation Mode	Yes
Head Motor Power	100 W
Sample Holder Rotation Direction	CW
Sample Holder Speed	50-150 RPM
Individual Force	5-60 N

Central Force	None
Grinding Depth Measurement	None
Grinding Depth Measurement Accurracy	None
Disc Cleaning & Drying Feature	Yes
Smart Water Saving Feature	Yes
Compatible Instruments	FORCIPOL 102/202
Compressed Air Requirement	6 Bars
Dimensions, WxDxH, (cm)	26 x 46 x 54
	(above FORCIPOL working disc)
Weight, kgs	16