PRODUCTS
SERVOCUT 502
Metallographic Automatic Abrasive Cutting Machine
SERVOCUT 502 is an advanced high-capacity cutting machine especially designed for very large specimens. SERVOCUT 502 has a robust and reliable design with low noise and emission levels. Control of X/Y/Z Axis can also be performed with the ergonomic proportional Joystick that offers smooth and precise positioning.
SERVOCUT 502
The modern and sturdy design with powerful 11 kW cutting motor ensures fast and efficient cutting through the hardest and complex materials. SERVOCUT 502 automatic models have advanced techniques and software with programmable HMI touch screen controls increasing the productivity, sample consistency and minimize operator intervention.
• Extraordinary access for easy handling
• Powerful, with spacious cutting chamber
• Unique belt protection system
• Advanced cutting features for hard and difficult work pieces
• Advanced safety features
• Ergonomic joystick control offers excellent application versatility
• Programmable with colored HMI touch screen controls
BENEFITS
Metkon products optimize your sample preparation processes with high precision, efficiency, and ease of use.
HIGH CUTTING CAPACITY
- Large cutting table (764×608 mm) allows clamping very large samples.
- Powerful 11 kW cutting motor which can overcome the hardest and largest samples.
- Variable cut-off wheel speed (frequency converter) is offered as standard on all models.
OPERATOR COMFORT
- All axes can be controlled with a joystick. It allows easy and fast positioning. Two hand operation for maximum safety.
- Extraordinary access for easy handling with sliding door and side openings.
- 7” coloured HMI touch screen and user-friendly software allows easy view and control of all steps. Up to 99 different cutting programs can be saved.
ADVANCED CUTTING METHODS
- Advanced Cutting Methods (Rapid Pulse Cutting, Instafeed and Table Oscillation Cutting) are offered as standard.
- Belt Protection System – the cutting motor immediately stops if the cut-off Wheel stucks during cutting operation.
FEATURES
A wide product range, programmable controls, and durable construction meet all sample preparation needs.
VERY LARGE CUTTING CAPACITY!
Very large cutting chamber and stainless steel table (764×608 mm) which provides easy placing of very large specimens. Ability to work with up to Ø500 mm cut-off wheels. Large cutting capacity up to Ø180 mm for cylindirical specimens. Laser alignment unit is optionally available for precise positioning of the sample for the exact cutting line.
POWERFUL CUTTING MOTOR!
It is very easy to cut hardest and largest specimens for SERVOCUT 502 thanks to powerful 11 kW cutting motor. Cut-off wheel speed can be adjusted from 600 to 2400 RPM to make possible to cut every kind of materials. Overload protection and unique belt protection systems allows maximum durability and safety.
EFFICIENT SAMPLE COOLING AND FILTRATION
Four cooling nozzles are positioned both right and left sides of cut-off wheel. Position of nozzles can easily be adjusted according to sample. Powerful pumps provides very high flowrate of cooling liquid. Thus, no burns occur on the specimen surface. Recirculating coolant tank has 135 lt capacity and it can be placed inside the cabinet of SERVOCUT 502. Optional level sensor always monitors the fluild level and inform operator when fluid level is low.
INSTAFEED CUTTING (AUTO FEEDRATE)
Feedrate is the most important factor when cutting specimen. High feedrate values may cause sample burning, excessive wheel wear, motor overload and even cut-off wheel breakage. Low feedrate values increase cutting time. With Auto Feedrate Cutting(Instafeed Cutting) method, feedrate is adjusted automatically to an optimum level according to motor load continuously. Thus cutting is completed in shortest possible time without burning specimen.
JOYSTICK CUTTING
Possibility to make manual cutting via joystick. It is very useful when you need to cut a sample quickly without programming. The feed speed can be adjusted easily by tilting joystick. Both Z-axis and Y-axis can be controlled. Maximum feed speed can be limited from the touch panel.
ADVANCED CUTTING METHODS
SERVOCUT 502 has many advanced cutting methods to overcome all difficulties of large, hard and complex shaped specimens. Optional Diagonal, Step, Segment and Combined Cutting methods make SERVOCUT 502 perfect choice for a broad range of heavy-duty and high capacity cutting applications. Rapid Pulse Cutting feature reduces contact time and ensures maximum cooling of specimen. Table Oscillation Cutting feature minimizes the contact area to reduce the risk of specimen damage.
RAPID PULSE CUTTING
Used for cutting very hard and heat sensitive specimens. Table or wheel continuously goes forward and backward very quickly in a short period until the end of cutting process. It reduces contact time and allows coolant circulation between cutting wheel and sample during whole cutting process. This allows very low heat generation and also reduces cutting time.
TABLE OSCILLATING CUTTING
Table continuously moves forward and backward very quickly in a short period while cut-off wheel moves down for cutting specimen. So, contact area between cut-off wheel and sample reduces up to %50 resulting less load on motor and low heat generation on sample. Used for cutting very hard, large and heat sensitive specimens.
COMBINED CUTTING
Ideal for cutting larger specimens that cannot be cut in one cycle. Y and Z axis are combined for additional cutting capacity. First the cutting is performed with Z-axis chop cutting, subsequently the specimen is cut with Y-axis Table-feed.
EASY OPERATION WITH TOUCH SCREEN AND JOYSTICK
A large colored 7″ HMI touch screen is used for operating machine. It has advanced software with very easy use. All cutting parameters [Wheel Speed, Feedrate, Travel, Cutting Modes, Starting Position, etc…] can be set and stored in memory under a specific program number. Wheel and table can be positioned easily via joystick in X-Y-Z axes.
AUTOMATIC CLEANING UNIT
Automatic cleaning unit is optionally available to keep cutting chamber clean without any effort. Two powerful spiral water nozzles spray the water on every corner of cutting chamber. Cleaning time can be set easily from operation menu on HMI screen.
FUMEFILTER, FUME AND MIST REMOVING UNIT
An advanced fume and mist removing unit is optionally available for SERVOCUT 502. It collects, filters and condenses the fume and vapor from the cutting chamber which generated during cutting operation. It does not allow intense smoke generation inside the cutting chamber and mist formation on glasses.
TECHNICAL DATA
Technical specifications compliant with international standards ensure reliable and consistent results.
| ORDER NO | 15 77 | 15 77-AX |
| MODEL NO | 502 | 502-AX |
| Max. Wheel Diameter | Ø500 mm | Ø500 mm |
| Max. Cutting Capacity, Ø | Ø180 mm | Ø180 mm |
| Max. Cutting Capacity, HxD | 100x400 mm | 100x400 mm |
| Z-Axis Travel, (mm) | 350 mm | 350 mm |
| Y-Axis Travel, (mm) | 380 mm | 380 mm |
| X-Axis Travel, (mm) | - | 200 mm |
| T-Table Dimension, (mm) | 764x608 | (634+200)x608 |
| T-Slot Dimension, (mm) | 12 mm | 12 mm |
| Cutting Motor Power (S1) | 11 kW | 11 kW |
| Wheel Speed, RPM | 600-2400 RPM | 600-2400 RPM |
| Cutting Feedrate, (μm/s) | 20-5000 μm/s | 20-5000 μm/s |
| HMI Touch Screen | 7 inch | 7 inch |
| Chop Cutting, Z- Axis | Auto | Auto |
| Table Feed Cutting, Y-Axis | Auto | Auto |
| Parallel Cutting, X-Axis | - | Standard |
| Table Oscillating Cutting | Standard | Standard |
| Rapid Pulse Cutting | Standard | Standard |
| Smart Feed Control | Standard | Standard |
| StepCut; SegmentCut; DiagonalCut | Optional | Optional |
| Automatic Cleaning System | Optional | Optional |
| Size WxDxH, (cm) | 140x134x185 | 140x134x185 |
| Weight | 1100 kgs | 1100 kgs |
| Recirculation Cooling Unit | 135 lt | 135 lt |
BROCHURE
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SERVOCUT 502
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