VELOX 102-JR
PRODUCTS
VELOX 102-JR
Fully Automated High-Volume Metallographic Sample Preparation System
VELOX 102-JR Fully Automatic Programmable Grinding/Polishing System is developed for operator free sample preparation for high volume sample throughput.
VELOX 102-JR
VELOX 102-JR is starting from Coarse Grinding to Fine Grinding/Polishing/Fine Polishing/Cleaning and Drying. You only need to place the sample holders, select the program number for your specific application and depress the “Start” button. That’s it! Your samples will be ready for analysis fully automatically. VELOX 102-JR Automatic programmable grinding and polishing system has a compact design with:
• Grinding/polishing station
• Fully automatic sample cleaning and drying station
• Fast automatic grinding/polishing disc replacement system
• Automatic peristaltic dosing unit.
BENEFITS
Metkon products optimize your sample preparation processes with high precision, efficiency, and ease of use.
The VELOX 102-JR has an ultra-compact design that includes all the systems required for fully automatic sample preparation:
- Grinding/polishing station
- Automatic sample cleaning and drying station
- Automatic disc replacement system
- Automatic peristaltic dosing unit
VELOX 102-JR, which includes all these systems, takes up only 125 cm wide. Thus, it can fit any laboratories.
Grinding/polishing station
- Fine grinding/polishing station has 1.1 kW powerful motor with adjustable wheel speed from 50 to 600 RPM. It can accommodate Ø250 mm grinding/polishing discs.
- Automatic head is equipped with high torque 350 W motor with adjustable sample holder speed from 50 RPM to 200 RPM. CW and CCW is possible. It can accomodate Ø160 mm sample holders. It can apply “Central” force adjustable from 30 N to 750 N. Equipped with material removal measurement unit.
Automatic grinding/polishing disc exchange system
- Built in Automatic grinding/polishing disc exchange system which can store up to 10 different grinding/polishing discs.
- During the cleaning operation, the grinding or polishing discs are exchanged automatically according to the selected preparation recipe.
- The software automatically informs the operator to replace the disc if one of the disc has reached the end of life cycle.
Fully automatic sample cleaning and drying station
- Fully automatic sample cleaning and drying station is able to make:
- Pressurized water cleaning
- Ethanol cleaning
- Ultrasonic cleaning (Optional)
- Fast drying with filtered air
- It can be programmed for each grinding/polishing steps with same or different parameters.
Automatic peristaltic dosing unit
- VELOX 102-JR is equipped with automatic peristaltic dosing system with 6 peristaltic pumps. (5 for diamond suspensions/lubricant and 1 for aluminum oxide suspensions)
- The cartridge mount system allows easy refill of suspension bottles.
- Advanced standard features of Dosing System:
- Pre-dosing Function
- Automatic Retract Function
- Automatic Liquid Level Calculation System
- Magnetic Stirrers
operator and machine safety
- Safety light curtain on two sides, allow maximum operator and machine safety.
- Robust grid steel construction, long life mechanical and electrical components allow 7/24 operation.
- Siemens PLC control unit and electrical components with highest quality standard allow reliable operation.
FEATURES
A wide product range, programmable controls, and durable construction meet all sample preparation needs.
7" HMI TOUCH SCREEN CONTROLS
7” coloured HMI touch screen and user-friendly software allows easy view and control of all steps. All preparation parameters can be stored in memory under a specific program number and name. These parameters are entered and stored in memory and displayed on the LCD screen as preset values. All the operator needs to do is to select the mode of operation (individual or central pressure), call up a specific program and press the “Start” key.
AUTOMATIC PERISTALTIC DOSING SYSTEM
VELOX 102-JR is equipped with automatic peristaltic dosing system with 6 peristaltic pumps. (5 for diamond suspensions/lubricant and 1 for aluminum oxide suspensions)
AUTOMATIC DISC REPLACEMENT UNIT
Automatic grinding/polishing disc exchange system which can store up to 10 different grinding/polishing discs
AUTOMATIC CLEANING / DRYING STATION
- Fully automatic sample cleaning and drying station is able to make:
- Pressurized water cleaning
- Ethanol cleaning
- Ultrasonic cleaning (Optional)
- Fast drying with filtered air
GRINDING & POLISHING STATION
Fine grinding/polishing station has 1.1 kW powerful motor with adjustable wheel speed from 50 to 600 RPM. It can accommodate Ø250 mm grinding / polishing discs.
SAFETY LIGHT CURTAIN
Safety light curtain on two sides, allow maximum operator and machine safety
TECHNICAL DATA
Technical specifications compliant with international standards ensure reliable and consistent results.
| ORDER NO | 45 08 |
| MODEL NO | VELOX 102-JR |
| Fine Grinding/Polishing Station | Standard |
| Automatic Sample Cleaning and Drying Station | Standard |
| Automatic Disc Replacement System | Standard |
| Automatic Peristaltic Dosing Unit | Standard |
| Grinding/Polishing Motor Power (S1) | 1.1 kW |
| Grinding/Polishing Disc Speed | 50-600 RPM |
| Grinding/Polishing Disc Rotation Direction | CCW |
| Grinding/Polishing Disc Diameter | Ø250 mm |
| Grinding/Polishing Disc Cleaning & Drying | Automatic |
| Automatic Disc Replacement System | Standard with 10 Discs Capacity |
| Grinding/Polishing Dics Life Monitor | Standard |
| Automatic Head Motor Power | 350 Watt |
| Automatic Head Motor Speed | 50-200 RPM |
| Automatic Head Motor Rotation Direction | CW/CCW |
| Grinding Depth Measurement | Standard |
| Grinding Depth Range | 0 - 5 mm |
| Sample Holder Type | Central Force |
| Sample Holder Diameter | Ø160 mm |
| Central Pressure Force | 30 - 750 N |
| Sample Cleaning | Pressurized Water + Ethanol |
| Ultrasonic Cleaning | Optional |
| Sample Drying | Filtered Pressurized Air Drier |
| Automatic Peristaltic Dosing Unit | Standard with 6 Individual Pumps |
| Magnetic Stirrers | Standard |
| HMI Touch Screen | 7" Colored Touch Screen |
| Program Memory | 20 Programs |
| Dimensions, WxDxH | 1250x902x1690h mm |
| Weight | 730 kgs |
| Mains | 400 V, 3-phase, 50/60 Hz. |
BROCHURE
Explore our catalogue detailing the technical specifications and application areas of Metkon products.
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VELOX 102-JR
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