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Fully Automatic Systems

VELOX 102


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Descripción

Fully automatic programmable grinding and polishing system
Fast, precise and operator-free sample preparation for high-volume sample
throughput, with 1 planar grinding station and 1 fine grinding/polishing station, 
automatic grinding/polishing disc replacement system with 16 discs capacity, 
fully automatic sample cleaning station with ultrasonic cleaning, water and ethanol, 
fast automatic sample drying system with filtered air, 
Independent grinding & polishing station with 1.1 kW powerful motor and
planar grinding station with 4 kW powerful motor, 
Complementary or Contra rotational direction, Soft Start /Stop,
Planar grinding stone with 300 mm and grinding/polishing station with 250 mm,
variable wheel speed; 500 - 2000 rpm for planar grinding,
50 - 600 rpm for fine grinding and polishing station,
programmable sample preparation with colored 9.7" HMI touch screen control,
with Siemens PLC control unit, Head movement automatically proceeding from
one station to the other with servo driven motor, central force application, 
with variable specimen holder speed 50-200 rpm, 350 Watt DC motor,
controlled material removal with digital setting of grinding depth up to 5 mm, 
audible warning signal, with holding chuck, Air supply tubes,
integrated Automatic Fluid Dispenser for polishing station, 
with 8 micro peristaltic pumps with magnetic stirrers, 
6 for diamond suspensions/lubricant and 2 for alumina suspensions,
with automatic liquid level calculation, with pre-dosing function and
with automatic retract function at the end of every step to prevent contamination, 
allowing significant savings and perfect reproducibility,
Complete and ready for operation. Without Specimen Holders.
400V, 3-phase, 50Hz.
 

Accesorios

Accessories for VELOX 102
GR 0803 Starter Working Kit
Including the following standard set of accessories & consumables:
*PVC Carrier for Grinding & Polishing Discs, 16 pcs.
*Special Magnetic Foil (2 pcs), 250 mm dia.
*PGS-M Planar Grinding Stone, 120 grit, 300 mm dia.
*Magneto grinding disc 54 mic., 250 mm dia.
*Magneto grinding disc 18 mic., 250 mm dia.
*An assortment of 5 polishing cloths, 250 mm dia.
*Diamond suspensions 1 lt of each of 6 µ, 3 µ, 1 µ and lubricant
GR 0019 Recirculation Cooling Tank, 60 lt, for METACUT 302/FORCIPLAN 102/VELOX 102
YM 8813 Fine filter sheets for recirculation cooling tank (GR 0019/GR 1675/GR 1945), 10 pcs
GR 1559 Coolant level sensor for recirculation cooling tank
Informs operator when coolant level is insufficient.
GR 1540 Magnetic collector rod for recirculation cooling tank
31 20 Additional PVC Carriers for Grinding & Polishing Discs, 5 pcs
GR 0140 3-lights warning beacon with audible signal
(To be ordered simultaneously together with the machine order)
GR 0665 Barcode Scanner for easy loading correct programs for different samples
YM 10781-00 Diamond Tip for Dressing Unit, FORCIPLAN 102/VELOX 102
GR 0780 Stand for LEVOMAT with storage for sample holders and consumables
GR 0440 Air filtering and lubricating unit
GR 1397-00 Water Filtering and Pressure Regulator System for city water inlet.
Keeps the water pressure at the appropriate level and protects from sudden 
pressure spikes. Filtering out impurities in the water and prevents calcification.
YM 3824-00 Spare Siliphos Cartridge Filter
(for Water Filtering and Pressure Regulator System (GR 1397-00))
Specimen Holders for VELOX 102
47 91 Clamp type specimen holder, Ø160 mm,
10 specimens with Ø25 mm. (for VELOX 102)
47 92 Clamp type specimen holder, Ø160 mm,
8 specimens with Ø30 mm. (for VELOX 102)
47 93 Clamp type specimen holder, Ø160 mm, 
6 specimens with Ø40 mm. (for VELOX 102)
47 94 Clamp type specimen holder, Ø160 mm, 
4 specimens with Ø50 mm. (for VELOX 102)
47 95 Clamp type specimen holder, Ø160 mm, 
10 specimens with Ø1" (for VELOX 102)
47 96 Clamp type specimen holder, Ø160 mm, 
8 specimens with Ø1 1/4" (for VELOX 102)
47 97 Clamp type specimen holder, Ø160 mm, 
6 specimens with Ø1 1/2" (for VELOX 102)
47 98 Clamp type specimen holder, Ø160 mm,
4 specimens with Ø2" (for VELOX 102)        
47 73 Teardrop specimen holder, Ø160 mm,
  6 specimens with 10 - 42 mm diameter (for VELOX 102)    
47 74 Teardrop specimen holder, Ø160 mm,
4 specimens with 10 - 52 mm diameter (for VELOX 102)    
47 45 Clamp type specimen holder, Ø160 mm,
  3 rectangular specimens with 40 x 70 mm. (for VELOX 102)
47 77 Universal specimen holder for large and irregular shaped specimens, Ø160 mm
with 6 clamping fixture (for VELOX 102)
 Accessories for Specimen Loading
45 60 LEVOMAT
Specimen Loading Fixture, to level the specimens within the
central force specimen holders, without specimen loading
plate.
  Specimen Loading Plates
45 50 Specimen Loading Plate Ø160 mm
  ENVIRO Recirculating Filtering System for FORCIPOL's, ACCURA 102 and VELOX 102
GR 0865 ENVIRO Recirculating Filtering System,
Closed loop 1 micron filtering system with 20 lt. recirculating
water tank, suitable to operate with line water on 80 micron
filter as well. Requires 4 bar compressed air.
Ready for operation with all Metkon Grinder/Polishers
YM 6214-00 Filter, 10 inches 1 Micron
 Spare Part Kit for ENVIRO
GR 1996 Recommended Set of Spare Parts, ENVIRO
*REGULATOR, 1 pc.
*MANOMETER, 40-10 BAR, 1 pc.
*LIQUID LEVEL RELAY, 1 pc.
  Tools for Controlled Material Removing
34 01 MICRADEPTH
 
Manual Grinding Tool for Controlled Material Removing
To be used for micron size material removing from electronics, semiconductors or 
any samples that require precise grinding. 
Adjustable grinding depth with 5 µm accuracy, with boron-carbide stop,
Suitable for Ø40 mm mounted samples, 
(Use a special inserts for Ø30 mm mounted samples or unmounted samples)
34 02 MICRADEPTH-A
Manual Grinding Tool for Controlled Material Removing
with Angle Adjustment
To be used for micron size material removing with a specific angle 
from electronics, semiconductors or any samples that require precise grinding.
Adjustable grinding depth with 5 µm accuracy, with boron-carbide stop,
Adjustable angle for samples +-2° in any direction,
Suitable for Ø40 mm samples, 
(Use a special inserts for Ø30 mm mounted samples or unmounted samples)
Special Inserts for MICRADEPTH/MICRADEPTH-A
34 11 Special insert for Ø30 mm samples
(Can be mounted inside the MICRADEPTH/MICRADEPTH-A tools)
34 12 Special insert for cross grinding of unmounted samples, 10 pcs/pack
(Can wear together with the sample)
(Can be mounted inside the MICRADEPTH/MICRADEPTH-A tools)
34 13 Special insert for parallel grinding of unmounted samples
(Can be mounted inside the MICRADEPTH/MICRADEPTH-A tools)
Special Embedding Forms for Cold Mounting
29-544 Special embedding form for mounts with flange, Ø30 mm
(To obtain samples for MICRADEPTH/MICRADEPTH-A tools)
29-545 Special embedding form for mounts with flange, Ø40 mm
(To obtain samples for MICRADEPTH/MICRADEPTH-A tools)
(Can be mounted inside the MICRADEPTH/MICRADEPTH-A tools)
Special Sample Holder for Semi-Automatic Operation
34 09 Individual force specimen holder for 3 pcs of MICRADEPTH/MICRADEPTH-A tools
(To be used with Metkon Grinders/Polishers with automatic head)
 Specimen Holders for VELOX 102
47 91 Clamp type specimen holder, Ø160 mm,
  10 specimens with Ø25 mm. (for VELOX 102)
47 92 Clamp type specimen holder, Ø160 mm,
  8 specimens with Ø30 mm. (for VELOX 102)
47 93 Clamp type specimen holder, Ø160 mm, 
  6 specimens with Ø40 mm. (for VELOX 102)
47 94 Clamp type specimen holder, Ø160 mm, 
  4 specimens with Ø50 mm. (for VELOX 102)
47 95 Clamp type specimen holder, Ø160 mm, 
  10 specimens with Ø1" (for VELOX 102)
47 96 Clamp type specimen holder, Ø160 mm, 
  8 specimens with Ø1 1/4" (for VELOX 102)
47 97 Clamp type specimen holder, Ø160 mm, 
  6 specimens with Ø1 1/2" (for VELOX 102)
47 98 Clamp type specimen holder, Ø160 mm,
  4 specimens with Ø2" (for VELOX 102)        
   
47 73 Teardrop specimen holder, Ø160 mm,
  6 specimens with 10 - 42 mm diameter (for VELOX 102)    
47 74 Teardrop specimen holder, Ø160 mm,
  4 specimens with 10 - 52 mm diameter (for VELOX 102)    
   
47 45 Clamp type specimen holder, Ø160 mm,
  3 rectangular specimens with 40 x 70 mm. (for VELOX 102)
   
47 77 Universal specimen holder for large and irregular shaped specimens, Ø160 mm
  with 6 clamping fixture (for VELOX 102)
 Accessories for Specimen Loading
45 60 LEVOMAT
  Specimen Loading Fixture, to level the specimens within the
  central force specimen holders, without specimen loading
  plate.
  Specimen Loading Plates
45 50 Specimen Loading Plate Ø160 mm

Consumibles

Planar Grinding Stones for VELOX 102 (1 Pc)
PGS-NF 80-300 Ø300 mm, Planar Grinding Stone, 120 grit, for non-ferrous materials
PGS-M 80-301 Ø300 mm, Planar Grinding Stone, 120 grit, for medium hard steels & cast irons
PGS-H 80-302 Ø300 mm, Planar Grinding Stone, 120 grit, for hard steels & cast irons
     
MAGNETO Diamond Coarse Grinding Discs (1 Pc. Per Pack)
MAGNETO 125 38-040-125 Ø250 MAGNETO Diamond Disc, 125 mic.
MAGNETO 75 38-040-075 Ø250 MAGNETO Diamond Disc, 75 mic.
MAGNETO 54 38-040-054 Ø250 MAGNETO Diamond Disc, 54 mic.
MAGNETO 18 38-040-018 Ø250 MAGNETO Diamond Disc, 18 mic.
     
MAGNETO Diamond Coarse Grinding Discs (1 Pc. Per Pack)
MAGNETO 6 38-040-006 Ø250 MAGNETO Diamond Disc, 6 mic.
MAGNETO 3 38-040-003 Ø250 MAGNETO Diamond Disc, 3 mic.
     
MAGNETO-S Silicon Carbide Grinding Discs (1 Pc. Per Pack)
MAGNETO-S-120 38-041-120 Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 120 Grit
MAGNETO-S-220 38-041-220 Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 220 Grit
MAGNETO-S-500 38-041-500 Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 500 Grit
MAGNETO-S-800 38-041-800 Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 800 Grit
MAGNETO-S-1200 38-041-1200 Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 1200 Grit
     
Magnetic System Accessories (1 Pc. Per Pack)
SMF 39-003-250 Ø 250 mm, Special Magnetic Foil
TMP 39-093-250 Ø 250 mm, Thin Metal Plate(5 pcs)
     
Polishing Cloths (Self-adhesive, 10 Pcs. Per Pack)
METAPO-P 39-013-250 Ø 250 mm, for 6 micron diamonds 
METAPO-B 39-033-250 Ø 250 mm, for 3-1 micron diamonds
METAPO-V 39-043-250 Ø 250 mm, for 1-0,1 micron diamonds or alumina
FEDO-6J 39-015-250 Ø 250 mm, for 6 micron diamonds
FEDO-3 39-025-250 Ø 250 mm, for 3 micron diamonds
FEDO-1S 39-066-250 Ø 250 mm, for 1 micron diamonds
FEDO-1N 39-055-250 Ø 250 mm, for 0,25 micron diamonds
ALSO 39-075-250 Ø 250 mm, for 0,25 mic. diamonds or alumina 
WOOL 39-095-250 Ø 250 mm, %100 wool cloth for 6-3 micron diamonds or alumina
COLLO 39-085-250 Ø 250 mm, for colloidal silica
PETRI 39-090-250 Ø 250 mm, for petrography
NOWO 39-005-250 Ø 250 mm, for 9-1 micron diamonds 
MIX 39-250-SPC Ø 250 mm, (1 of each METAPO-P, METAPO-B, FEDO-3, FEDO-1S, FEDO-1N)
     
Diamond Suspensions, Monocrystalline
DIAPAT-M 39-400-M Diamond Suspension 0.25Mic. 250 ml, bottle with sprayer
DIAPAT-M 39-410-M Diamond Suspension 1 Mic. 250 ml, bottle with sprayer
DIAPAT-M 39-420-M Diamond Suspension 3 Mic. 250 ml, bottle with sprayer
DIAPAT-M 39-430-M Diamond Suspension 6 Mic. 250 ml, bottle with sprayer
DIAPAT-M 39-440-M Diamond Suspension 9 Mic. 250 ml, bottle with sprayer
DIAPAT-M 39-411-M Diamond Suspension 1 Mic. 1 lt bottle
DIAPAT-M 39-421-M Diamond Suspension 3 Mic. 1 lt bottle
DIAPAT-M 39-431-M Diamond Suspension 6 Mic. 1 lt bottle
DIAPAT-M 39-415-M Diamond Suspension 1 Mic. 5 lt bottle
DIAPAT-M 39-425-M Diamond Suspension 3 Mic. 5 lt bottle
DIAPAT-M 39-435-M Diamond Suspension 6 Mic. 5 lt bottle
     
Diamond Suspensions, Polycrystalline
DIAPAT-P 39-400-P Diamond Suspension 0.25Mic. 250 ml, bottle with sprayer
DIAPAT-P 39-410-P Diamond Suspension 1 Mic. 250 ml, bottle with sprayer
DIAPAT-P 39-420-P Diamond Suspension 3 Mic. 250 ml, bottle with sprayer
DIAPAT-P 39-430-P Diamond Suspension 6 Mic. 250 ml, bottle with sprayer
DIAPAT-P 39-440-P Diamond Suspension 9 Mic. 250 ml, bottle with sprayer
DIAPAT-P 39-411-P Diamond Suspension 1 Mic. 1 lt, bottle
DIAPAT-P 39-421-P Diamond Suspension 3 Mic. 1 lt, bottle
DIAPAT-P 39-431-P Diamond Suspension 6 Mic. 1 lt, bottle
     
Diamond Two in One Products, Monocrystalline
DUOPAT-M 39-510-M A perfect mixture of 1 mic. Diamond suspension & Diamond Lubricant 
    500 ml, bottle with sprayer
DUOPAT-M 39-520-M A perfect mixture of 3 mic. Diamond suspension & Diamond Lubricant 
    500 ml, bottle with sprayer
DUOPAT-M 39-530-M A perfect mixture of 6 mic. Diamond suspension & Diamond Lubricant 
    500 ml, bottle with sprayer
DUOPAT-M 39-540-M A perfect mixture of 9 mic. Diamond suspension & Diamond Lubricant 
    500 ml, bottle with sprayer
DUOPAT-M 39-511-M A perfect mixture of 1 mic. Diamond suspension & Diamond Lubricant
    2.5 lt, bottle
DUOPAT-M 39-521-M A perfect mixture of 3 mic. Diamond suspension & Diamond Lubricant
    2.5 lt, bottle
DUOPAT-M 39-531-M A perfect mixture of 6 mic. Diamond suspension & Diamond Lubricant
    2.5 lt, bottle
DUOPAT-M 39-541-M A perfect mixture of 9 mic. Diamond suspension & Diamond Lubricant
    2.5 lt, bottle
     
Diamond Two in One Products, Polycrystalline
DUOPAT-P 39-510-P A perfect mixture of 1 mic. Diamond suspension & Diamond Lubricant
    500 ml, bottle with sprayer
DUOPAT-P 39-520-P A perfect mixture of 3 mic. Diamond suspension & Diamond Lubricant
    500 ml, bottle with sprayer
DUOPAT-P 39-530-P A perfect mixture of 6 mic. Diamond suspension & Diamond Lubricant
    500 ml, bottle with sprayer
DUOPAT-P 39-540-P A perfect mixture of 9 mic. Diamond suspension & Diamond Lubricant
    500 ml, bottle with sprayer
     
Diamond Lubricant
DIAPAT 39-502 Diamond Lubricant, Water-based, 1.0 lt, bottle
     
Alumina Suspensions
ALU-MIK 39-200 Alumina Suspension 0.05 Mic. 1.0 lt, bottle
ALU-MIK 39-210 Alumina Suspension 0.3 Mic. 1.0 lt, bottle
ALU-MIK 39-220 Alumina Suspension 1.0  Mic. 1.0 lt, bottle
     
Alumina Powder
ALU-MIK 39-100 Alumina Powder 0.05 Mic. 500gr.
ALU-MIK 39-110 Alumina Powder 0.3 Mic. 500gr.
ALU-MIK 39-120 Alumina Powder 1.0 Mic. 500gr.
     
Colloidal Silica
COL-K(NC) 39-600 Colloidal Silica (1 lt), bottle
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