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MICRACUT 200-S


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Automatic High-Speed Precision Cutter
Programmable with 7" HMI touch screen control, with Siemens PLC control unit, with motorized cutting system, automatic or manual cutting modes, motorized precise grinding with 5 microns accuracy, accurate positioning of the specimen in X-axis with 5 microns positioning accuracy, 0-50 mm positioning range in X-axis with readout on HMI touch screen, smart guide for X-axis positioning, integrated feed path control, power dependent adjustable feedrate, variable cutting force, rapid pulse cutting mode, bar graph overload display, powerful 0.55 kW cutting motor, with variable cutting speed 100-5000 rpm, with electronic brake system, cutting capacity  up to 75 mm solid stock, with cut-off wheels up to Ø200 mm or diamond cup grinding wheels up to Ø175 mm, with built-in dressing unit, with built-in removable cooling unit, transparent protection hood, with extra advanced cutting methods,
Ready  for operation.
Includes a standard set of cutting consumables composed of;  
*1 pc. Diamond cutting Disc 200 mm dia.
*1 lt of Metcool II cooling fluid.
230 V, 50/60 Hz, AC.
 

Especificaciones técnicas

Metkon A.Ş.
Order No 16 07
Model MICRACUT 200-S
Cut-off Wheel Diameter, (mm) up to Ø200 mm
Cutting Capacity, Ø (mm) Ø75 mm
Sample Movement in Z-Axis Motorized
Sample Movement in X-Axis Manual
X-Axis Positioning Range, (mm) 0-50 mm
X-Axis Positioning Accuracy, (μm) 5 μm
Cutting Feed Speed, (μm/s) 5 - 10000 μm/s
Cutting Motor Power, (kW) (S1) 0.55 kW
Disc Speed, (RPM) 100 – 5000 RPM
Control Panel 7" HMI Touch Screen
Program Capacity 99 Program Memory
Cutting Modes Automatic Cutting in Z-Axis
Manual Cutting in Z-Axis
Manual Table-Feed Cutting in Y-Axis
Pulse Cutting Yes (Rapid Pulse Cutting)
Automatic Feedrate Yes (Instafeed Cutting)
Multi-Section Cutting Yes (Hybrid Cutting)
Parallel Cutting, X-Axis Yes (Semi-Automatic)
Precise Grinding Feature Yes (Manual/Semi-Automatic)
Grinding Wheel Diameter, (mm) Ø175 mm
Grinding Feed Speed, (μm/s) 500 - 50000 μm/s
Cooling Unit, (lt) 4.5 lt (integrated)
Illumination LED
Dressing During Cutting Operation Yes
Motor Drive System Direct Drive
Dimensions, WxDxH, (mm) 640 x 732 x 529h mm
Weight 90 kgs

Accesorios

Cutting Tables for MICRACUT 200-S
 
GR 0215 Fixed Cutting Table Attachment
  for manual cutting of extra flat specimens and PCB 's on MICRACUT 200-S
  including angle cutting tool and parallel slicing tool. 288x460 mm table size, 
  cutting capacity is up to 200x200x35 mm (WxDxH) for flat specimens.
GR 0216 Movable Cutting Table Attachment
  for manual cutting of extra flat specimens, sheet metals and PCB 's on MICRACUT 200-S
  including angle cutting tool, and parallel slicing tool.
  288x300 mm table size, 220 mm movement range in Y-axis.
  cutting capacity is up to 170x200x35 mm (WxDxH) for flat specimens. 
   
Accessories for cutting tables
   
  Parallel slicing tool for Movable/Fixed Cutting Table 0-25 mm range in X-axis
GR 0223 Vertical clamping fixture for Movable Cutting Table
   
Spares
YM 1590-00 Dressing Stone
   
Specimen Vises for MICRACUT 200-S
   
GR 0210 Universal Specimen Vise for MICRACUT 200-S/202
GR 0400 Universal Specimen Vise
GR 0401 Specimen vise with double parallel vice for long specimens.
GR 0402 Specimen vise for round and mounted specimens, ø32mm.
GR 0403 Specimen vise for irregular shaped specimens.
GR 0404 Specimen vise for adhering specimens.
GR 0405 Specimen vise for biomedical samples.
GR 0407 Mechanical glass slide holder 
GR 0430 Specimen vise (teardrop shape) for specimens ø18-40mm.
GR 0431 Specimen vise (teardrop shape) for specimens ø5-20mm.
GR 0434 Specimen vise for round cylindrical specimens
(max. up to 40 mm dia.)
GR 0416 Swivel arm unit for angular cutting, MICRACUT 200-S
GR 0453 Fastener vise for longitudinal sectioning of screws, fasteners
tubes, etc. from 12 to 45 mm. in length
   
Optional Flange Sets for MICRACUT 200-S
   
GR 0410 Set of Flanges, ø75 mm, suitable for 12,7 and 25,4 mm arbor dias.
GR 0411 Set of Flanges, ø100 mm, suitable for 12,7 and 25,4 mm arbor dias.

Consumibles

Abrasive Cut-off Wheels for Precision Cutting (Pack of 10)
TRENO-HP 18-150 Ø 150 mm, for Non-Ferrous, Stainless steels
TRENO-MP 18-151 Ø 150 mm, for medium and hardened steels
TRENO-HP 18-200 Ø 200 mm, for Non-Ferrous, Stainless steels
TRENO-MP 18-201 Ø 200 mm, for medium and hardened steels
Diamond Cutting Discs (1 pc) for Precision Cutting
DIMOS 19-125 ø 125 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-130 ø 125 Diamond Cut-off wheels  (Metal Bonded, low conc.)
DIMOS 19-126 ø 125 Diamond Cut-off wheels  (Resin Bonded, high conc.)
DIMOS 19-150 ø 150 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-157 ø 150 Diamond Cut-off wheels  (Metal Bonded, low conc.)
DIMOS 19-151 ø 150 Diamond Cut-off wheels  (Resin Bonded, high conc.)
DIMOS 19-200 ø 200 Diamond Cut-off wheels  (Metal Bonded, med. conc.)
DIMOS 19-205 ø 200 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-201 ø 200 Diamond Cut-off wheels  (Resin Bonded, high conc.)
CBN Cutting Discs (1 pc) for Precision Cutting
CBN 19-127 ø 125 CBN Cut-off wheels  (Metal Bonded, high conc.)
CBN 19-152 ø 150 CBN Cut-off wheels  (Metal Bonded, high conc.)
CBN 19-202 ø 200 CBN Cut-off wheels  (Metal Bonded, high conc.)
Cutting Fluid
METCOOL 19-902 Nature Friendly Soluble Oil, 5 lt.
METCOOL II 19-905 Nature Friendly Soluble Oil, 1 lt.
METCOOL-NF 19-906 Nature Friendly Soluble Oil, 5 lt.
Perfect corrosion protection for reactive metals like copper, brass,
cobalt, aluminum, tungsten carbide, etc…
Diamond Cup Grinding Wheels for Thin Sectioning 
CUPO 19-155  Ø 175 Diamond cup grinding wheel, 65 mic
CUPO 19-156  Ø 175 Diamond cup grinding wheel, 35 mic
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