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Rockwell Hardness Testing

DUROLINE R1


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Description

Rockwell/Superficial Rockwell Hardness Tester

DUROLINE R1, ROCKWELL /SUPERFICIAL ROCKWELL
CLOSED-LOOP CONTROLLED AUTOMATIC HARDNESS TESTING

Smart hardness testing with smashing performance

DUROLINE R-Series are ideal instruments for quality assurance, quality control, research and metallurgical departments to monitor the hardness during fabrication and after heat treatment or welding as well as for the performance analysis on metal parts and new alloys. Typical applications are determining the Rockwell hardness of steel alloys and metal components, small cut samples or large pieces, cylinrical or spherical parts, pipes, large rings, gears, crankshaft and performing Jominy test etc.

Recently developed by an international multi-disciplinary team with a wide hardness testing experience, the DUROLINE R-Series are based on the latest technology available, focused on fast cycle time with high reproduceable accuracy within international standards. The system features a smart and very service-friendly synergy of a robust and proven mechanical construction with load cell force control and integrated electronics system control featured by a fast CANBUS technology and a high-quality Windows based mini-pc. Monitoring the hardness testing process significantly improved by using modern user interfacing technology such as 10-point multi-touch screen operation supported by a fast & secure display connection. Combined with top quality components and a high performance mini-pc, this system guarantees customers a solid and accurate performance over many years to come. In this way, the DUROLINE R Rockwell hardness tester series offers a highly functional and reliable automated indentation test & measurement system.

Main system features
•Versatile load range from 3 kgf up to 250 kgf
•Closed-Loop Controlled load application by load cell technology
•Complete Rockwell and Superficial Rockwell test scales
•Brinell Depth test scales up to 250 kgf
•Flexible Windows 10 based hardness test & measurement program METKON N-Sure
•Database generating test results and reports
•User Interface by 11.6" HD 10-point multi-touch screen
•Integrated Windows operated mini-PC, Intel, SSD specs
•Interface network USB(x6), HDMI(x1), RS232(x2), LAN(x1) and Wireless LAN
•Large sample accommodation capacity
•Very robust housing for precise measurement
•New generation electronics and submicron precision depth measurement unit in full system integration
•Service friendly, remote accessability
•Meets latest ISO, ASTM and JIS standards

Technical Specifications

Metkon A.Ş.
ORDER NO 72 51
MODEL NO DUROLINE R1
Rockwell Regular Scales
as per ISO 6508 & ASTM E18
HRA, HRBW, HRC, HRD, HREW, HRFW, HRGW, HRHW, HRKW
Rockwell Regular Scales
as per ASTM E18
HRLW, HRMW, HRPW, HRRW, HRSW, HRVW
Rockwell Superficial Scales
as per ISO 6508 & ASTM E18
HR15N, HR30N, HR45N, HR15TW, HR30TW, HR45TW
Rockwell Superficial Scales
as per ASTM E18
HR15WW, HR30WW, HR45WW, HR15XW, HR30XW, HR45XW, HR15YW, HR30YW, HR45YW
Brinell Depth Scales HBT 1/5 to 10/250
Preload for Superficial Rockwell (kgf) 3 kgf
Preload for Rockwell (kgf) 10 kgf
Test Loads for Superficial Rockwell (kgf) 15 kfg, 30 kgf, 45 kgf
Test Loads for Rockwell (kgf) 60kfg, 100kgf, 150kgf
Test Loads for Brinell Depth (kgf) 5 kgf to 250 kgf
Test Load Accuracy As per ISO 6508 and ASTM E18
Load Force Application Motorised force application with closed loop load cell control, Automatic preload, Automatic main load, dwell, unload
Load Selection By METKON N-Sure test settings
Controller Built-in Windows operated All in One PC with 11.6” HD Multi-Touch Screen, communicates the hardness tester electronics by CANBUS Protocol
Interface Network USB(x6), HDMI(x1), RS232(x2), LAN(x1) and Wireless LAN
Operating System Windows 10
User Interface Software METKON N-Sure
Dimensions, WxDxH 200x535x804 mm
Specimen Accomodation Vertical 248 mm, Horizontal (throat depth) 181 mm
Weight 132 kgs
Mains 100-240 V, 1-phase, 50/60 Hz, autosetting

Accessories

Operational Accessories for Rockwell Hardness Testing
GR 2021 Flat anvil, diameter 80 mm
GR 2121 Large Flat anvil, diameter 235 mm
GR 2022 Flat Anvil with V-groove, diameter 80mm
GR 2122 V-anvil, diameter 80mm, for cylindrical parts from 4 to 120 mm diameter
GR 2123 Anvil for round specimens, diameter 80mm, for spherical parts  from 6 to 25 mm dia.
   
GR 2132 Extender Shaft for Measurement on Deep Surfaces
   
GR 2166 Floor Cabinet for DUROLINE R1
   
Indenters for Rockwell Hardness Testing
GR 2141 ISO/ASTM Certificated Rockwell diamond cone indenter
GR 2142 ISO/ASTM Certificated Rockwell carbide ball indenter 1/16"
GR 2143 ISO/ASTM Certificated Rockwell carbide ball indenter 1/8"
GR 2144 ISO/ASTM Certificated Rockwell carbide ball indenter 1/4"
GR 2145 ISO/ASTM Certificated Rockwell carbide ball indenter 1/2"
   
GR 2140 Large test head for 1/4", 1/2" and 10 mm carbide ball indenters
   
Indenters for Brinell Hardness Testing
GR 2146 ISO/ASTM Certificated Brinell carbide ball indenter 1 mm
GR 2147 ISO/ASTM Certificated Brinell carbide ball indenter 2.5 mm
GR 2148 ISO/ASTM Certificated Brinell carbide ball indenter 5 mm
GR 2149 ISO/ASTM Certificated Brinell carbide ball indenter 10 mm
   
Verification Tools for Rockwell Hardness Testing
GR 2161 ISO Dakks Germany Certified standard block 30HRC (60x60 mm)
GR 2162 ISO Dakks Germany Certified standard block 45HRC (60x60 mm)
GR 2163 ISO Dakks Germany Certified standard block 60HRC (60x60 mm)
GR 2164 ISO Dakks Germany Certified standard block 100HRB (60x60 mm)

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