Description

Metallographic Automatic Grinding and Polishing Machine

ACCURA 102 is an advanced high-end grinding and polishing system, which has robust construction on dual columns for applications requiring extremely flat specimen surfaces. Suitable for both Ø250 and Ø300 mm applications. Motorized positioning of the Head in vertical (Z) and horizontal (X) axes with memory function. Precise control of the force applied. Combined with optional grinding depth measurement system. Ability to store and recall preparation programs on the LCD screen. Efficient control of consumable consumption by optional integrated Peristaltic Dispensing Unit. Transparent cover for improved safety and working area.

ACCURA 102 has advanced techniques and software with programmable coloured HMI touch screen controls increasing the productivity, sample consistency and operator comfort. It is used to prepare high volumes of metallographic, ceramic and mineralogical specimens with consistent reproducible quality. Both "Central' and /or "Individual" forces can be applied and single samples as well as multi – samples can be accommodated. Thus, offering a perfect solution for all levels of sample throughput requirements. The specimen mover head has motorized positioning in horizontal and vertical directions with memory function. The force on the specimen 'individual" or "central" is pneumatically controlled by a pressure transducer. Optional grinding depth measurement system allows you to measure the amount of material removed from the surface. The desired grinding depth can be set to grind different type of samples and also for applications that need special accuracy.

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Technical Specifications

ORDER NO	45 00
MODEL NO	ACCURA 102
Application of Force	Individual + Central
Individual Force, (N)	5-100
Central Force, (N)	30-500
Head Motor, W	100
Motor Power, HP	1,5
Wheel Diameter, (mm)	250/300
Head Rotation Direction	CW
Wheel Rotation Direction	CW/CCW
HMI Touch Screen, (inch)	7"
Program Memory	30
Peristaltic Dispenser	Optional
Grinding Depth Measurement (Z Axis)	Optional
Grinding Depth Measurement Accurracy (μ)	10
Horizantal Positioning	Yes
Horizantal Positioning,mm	50
Dimensions, W x D x H, (cm)	73 x 79 x 73
Weight, (kgs)	200

Accessories

Dosing Modules for ACCURA 102
GR 1016	Automatic Fluid Dispenser, programmable and controllable from the touch
	screen of ACCURA 102, with pre-dosing function, with 6 micro peristaltic pumps
	(5 for diamond suspensions/lubricant and 1 for alumina suspensions)
	with automatic liquid level calculation, with automatic retract function
	at the end of every step to prevent contamination
	(To be ordered simultaneously together with the machine order)

Operational Accessories for ACCURA 102
250 mm Application
31 21	PVC wheel, 250 mm
31 42	Aluminum wheel, 250 mm
31 65	Splash guard, 250 mm
300 mm Application
31 31	PVC wheel, 300 mm
31 52	Aluminum wheel, 300 mm
31 75	Splash guard, 300 mm

Accessories for ACCURA 102
GR 0871	Z-axis material removal with depth control, for ACCURA 102
	(To be ordered simultaneously together with the machine order)
GR 0665	Barcode Scanner for easy loading correct programs for different samples
31 14	Special Protection Cover, to be used with ACCURA 102
	(To be ordered simultaneously together with the machine order)
GR 1693	Cabinet for ACCURA 102
GR 0440	Air filtering and lubricating unit
GR 1397-00	Water Filtering and Pressure Regulator System for city water inlet.
	Keeps the water pressure at the appropriate level and protects from sudden
	pressure spikes. Filtering out impurities in the water and prevents calcification.
YM 3824-00	Spare Siliphos Cartridge Filter
	(for Water Filtering and Pressure Regulator System (GR 1397-00))

Specimen Holders for Individual Force Application
(for FORCIMAT 52/102/TS, ACCURA 102)
33 31	Individual force specimen holder, Ø145mm, for 6 x Ø25 mm specimens.
33 32	Individual force specimen holder, Ø145mm, for 6 x Ø30 mm specimens.
33 33	Individual force specimen holder, Ø145mm, for 6 x Ø40 mm specimens.
33 34	Individual force specimen holder, Ø155mm, for 3 x Ø50 mm specimens.
33 35	Individual force specimen holder, Ø145mm, for 6 x Ø1" specimens.
33 36	Individual force specimen holder, Ø145mm, for 6 x Ø1 1/4" specimens.
33 37	Individual force specimen holder, Ø145mm, for 6 x Ø1 1/2" specimens.
33 38	Individual force specimen holder, Ø155mm, for 3 x Ø2" specimens.
33 39	Individual force specimen holder, Ø145mm, Blank.

33 02	Set of insert rings for Ø30 mm (to be used with 33 33)
33 03	Set of insert rings for Ø25 mm or Ø1" (to be used with 33 33)
33 04	Set of insert rings for Ø1 1/4" (to be used with 33 33)
33 05	Set of insert rings for Ø1 1/2" (to be used with 33 33)

Specimen Holders for Central Force Application
(for FORCIMAT 102, ACCURA 102, FORCIPLAN 102)
46 81	Clamp type specimen holder, Ø130mm, 6 specimens with Ø25 mm.
46 82	Clamp type specimen holder, Ø130mm, 6 specimens with Ø30 mm.
46 83	Clamp type specimen holder, Ø130mm, 4 specimens with Ø40 mm.
46 84	Clamp type specimen holder, Ø130mm, 6 specimens with Ø1"
46 85	Clamp type specimen holder, Ø130mm, 6 specimens with Ø1 1/4"
46 86	Clamp type specimen holder, Ø130mm, 4 specimens with Ø1 1/2"
46 88	Teardrop specimen holder, Ø130 mm, 6 specimens x 10 - 32 mm.
46 89	Teardrop specimen holder, Ø130 mm, 4 specimens x 10 - 42 mm.
46 44	Clamp type specimen holder, Ø130 mm for 4 rectangular specimens 25 X 32 mm.
46 45	Clamp type specimen holder, Ø160 mm for 3 rectangular specimens 40 x 70 mm.
46 91	Clamp type specimen holder, Ø160mm, 10 specimens with Ø25 mm.
46 92	Clamp type specimen holder, Ø160mm, 8 specimens with Ø30 mm.
46 93	Clamp type specimen holder, Ø160mm, 6 specimens with Ø40 mm.
46 94	Clamp type specimen holder, Ø160mm, 4 specimens with Ø50 mm.
46 95	Clamp type specimen holder, Ø160mm, 10 specimens with Ø1"
46 96	Clamp type specimen holder, Ø160mm, 8 specimens with Ø1 1/4"
46 97	Clamp type specimen holder,Ø160mm, 6 specimens with Ø1 1/2"
46 98	Clamp type specimen holder, Ø160mm, 4 specimens with Ø2"
46 77	Universal specimen holder for large and irregular shaped specimens, Ø160 mm with 6 clamping fixture
46 39	Clamp type specimen holder, Ø220mm, 3 specimens for irregular shaped samples

Accessories for specimen loading (Central Force)
45 60	LEVOMAT Specimen Loading Fixture
45 10	Specimen Loading Plate Ø130 mm.
45 50	Specimen Loading Plate Ø160 mm.

Spare Part Kit for ACCURA 102
GR 1995	Recommended Set of Spare Parts, ACCURA 102

ENVIRO Recirculating Filtering System
GR 0865	ENVIRO Recirculating Filtering System,
	Closed loop 1 micron filtering system with 20 lt. recirculating
	water tank, suitable to operate with line water on 80 micron
	filter as well. Requires 4 bar compressed air.
	Ready for operation with all Metkon Grinder/Polishers
YM 6214-00	Filter, 10 inches 1 Micron

Spare Part Kit for ENVIRO
GR 1996	Recommended Set of Spare Parts, ENVIRO

Consumables

Paper Grinding Discs, Foil Back, for CATCHY System (100 Pcs. Per Pack)
DEMPAX-F	38-040-060F	Ø 250 mm Disc, 60 Grit (2 x 50 pcs.)
DEMPAX-F	38-040-120F	Ø 250 mm Disc, 120 Grit
DEMPAX-F	38-040-180F	Ø 250 mm Disc, 180 Grit
DEMPAX-F	38-040-240F	Ø 250 mm Disc, 240 Grit
DEMPAX-F	38-040-320F	Ø 250 mm Disc, 320 Grit
DEMPAX-F	38-040-400F	Ø 250 mm Disc, 400 Grit
DEMPAX-F	38-040-600F	Ø 250 mm Disc, 600 Grit
DEMPAX-F	38-040-800F	Ø 250 mm Disc, 800 Grit
DEMPAX-F	38-040-1000F	Ø 250 mm Disc, 1000 Grit
DEMPAX-F	38-040-1200F	Ø 250 mm Disc, 1200 Grit
DEMPAX-F	38-040-2500F	Ø 250 mm Disc, 2500 Grit
DEMPAX-F	38-040-4000F	Ø 250 mm Disc, 4000 Grit
DEMPAX-F	38-040-SF	Ø 250 mm Mix Grinding Paper set (10 of each from 120 grit to 2500 grit)

DEMPAX-F	38-050-060F	Ø 300 mm Disc, 60 Grit (2 x 50 pcs.)
DEMPAX-F	38-050-120F	Ø 300 mm Disc, 120 Grit
DEMPAX-F	38-050-180F	Ø 300 mm Disc, 180 Grit
DEMPAX-F	38-050-240F	Ø 300 mm Disc, 240 Grit
DEMPAX-F	38-050-320F	Ø 300 mm Disc, 320 Grit
DEMPAX-F	38-050-400F	Ø 300 mm Disc, 400 Grit
DEMPAX-F	38-050-600F	Ø 300 mm Disc, 600 Grit
DEMPAX-F	38-050-800F	Ø 300 mm Disc, 800 Grit
DEMPAX-F	38-050-1000F	Ø 300 mm Disc, 1000 Grit
DEMPAX-F	38-050-1200F	Ø 300 mm Disc, 1200 Grit
DEMPAX-F	38-050-2500F	Ø 300 mm Disc, 2500 Grit
DEMPAX-F	38-050-4000F	Ø 300 mm Disc, 4000 Grit
DEMPAX-F	38-050-SF	Ø 300 mm Mix Grinding Paper set (10 of each from 120 grit to 2500 grit)

CATCHY System Accessories (1 Pc. Per Pack)
CFP	39-083-250	Ø 250 mm, Catchy Fix Plate (1 pcs)
CFP	39-083-300	Ø 300 mm, Catchy Fix Plate (1 pcs)

MAGNETO Diamond Coarse Grinding Discs (1 Pc. Per Pack)
MAGNETO 125	38-040-125	Ø250 MAGNETO Diamond Disc, 125 mic.
MAGNETO 125	38-050-125	Ø300 MAGNETO Diamond Disc, 125 mic.
MAGNETO 75	38-040-075	Ø250 MAGNETO Diamond Disc, 75 mic.
MAGNETO 75	38-050-075	Ø300 MAGNETO Diamond Disc, 75 mic.
MAGNETO 54	38-040-054	Ø250 MAGNETO Diamond Disc, 54 mic.
MAGNETO 54	38-050-054	Ø300 MAGNETO Diamond Disc, 54 mic.
MAGNETO 18	38-040-018	Ø250 MAGNETO Diamond Disc, 18 mic.
MAGNETO 18	38-050-018	Ø300 MAGNETO Diamond Disc, 18 mic.

MAGNETO Diamond Coarse Grinding Discs (1 Pc. Per Pack)
MAGNETO 6	38-040-006	Ø250 MAGNETO Diamond Disc, 6 mic.
MAGNETO 6	38-050-006	Ø300 MAGNETO Diamond Disc, 6 mic.
MAGNETO 3	38-040-003	Ø250 MAGNETO Diamond Disc, 3 mic.
MAGNETO 3	38-050-003	Ø300 MAGNETO Diamond Disc, 3 mic.

MAGNETO-S Silicon Carbide Grinding Discs (1 Pc. Per Pack)
MAGNETO-S-120	38-041-120	Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 120 Grit
MAGNETO-S-120	38-051-120	Ø300 MAGNETO-S Silicon Carbide Grinding Disc, 120 Grit
MAGNETO-S-220	38-041-220	Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 220 Grit
MAGNETO-S-220	38-051-220	Ø300 MAGNETO-S Silicon Carbide Grinding Disc, 220 Grit
MAGNETO-S-500	38-041-500	Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 500 Grit
MAGNETO-S-500	38-051-500	Ø300 MAGNETO-S Silicon Carbide Grinding Disc, 500 Grit
MAGNETO-S-800	38-041-800	Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 800 Grit
MAGNETO-S-800	38-051-800	Ø300 MAGNETO-S Silicon Carbide Grinding Disc, 800 Grit
MAGNETO-S-1200	38-041-1200	Ø250 MAGNETO-S Silicon Carbide Grinding Disc, 1200 Grit
MAGNETO-S-1200	38-051-1200	Ø300 MAGNETO-S Silicon Carbide Grinding Disc, 1200 Grit

Magnetic System Accessories (1 Pc. Per Pack)
SMF	39-003-250	Ø 250 mm, Special Magnetic Foil
SMF	39-003-300	Ø 300 mm, Special Magnetic Foil
TMP	39-093-250	Ø 250 mm, Thin Metal Plate(5 pcs)
TMP	39-093-300	Ø 300 mm, Thin Metal Plate(5 pcs)

Polishing Cloths (Self-adhesive, 10 Pcs. Per Pack)
METAPO-P	39-013-250	Ø 250 mm, for 6 micron diamonds
METAPO-B	39-033-250	Ø 250 mm, for 3-1 micron diamonds
METAPO-V	39-043-250	Ø 250 mm, for 1-0,1 micron diamonds or alumina
FEDO-6J	39-015-250	Ø 250 mm, for 6 micron diamonds
FEDO-3	39-025-250	Ø 250 mm, for 3 micron diamonds
FEDO-1S	39-066-250	Ø 250 mm, for 1 micron diamonds
FEDO-1N	39-055-250	Ø 250 mm, for 0,25 micron diamonds
ALSO	39-075-250	Ø 250 mm, for 0,25 mic. diamonds or alumina
WOOL	39-095-250	Ø 250 mm, %100 wool cloth for 6-3 micron diamonds or alumina
COLLO	39-085-250	Ø 250 mm, for colloidal silica
PETRI	39-090-250	Ø 250 mm, for petrography
NOWO	39-005-250	Ø 250 mm, for 9-1 micron diamonds
MIX	39-250-SPC	Ø 250 mm, (1 of each METAPO-P, METAPO-B, FEDO-3, FEDO-1S, FEDO-1N)

METAPO-P	39-013-300	Ø 300 mm, for 6 micron diamonds
METAPO-B	39-033-300	Ø 300 mm, for 3-1 micron diamonds
METAPO-V	39-043-300	Ø 300 mm, for 1-0,1 micron diamonds or alumina
FEDO-6J	39-015-300	Ø 300 mm, for 6 micron diamonds
FEDO-3	39-025-300	Ø 300 mm, for 3 micron diamonds
FEDO-1S	39-066-300	Ø 300 mm, for 1 micron diamonds
FEDO-1N	39-055-300	Ø 300 mm, for 0,25 micron diamonds
ALSO	39-075-300	Ø 300 mm, for 0,25 mic. diamonds or alumina
WOOL	39-095-300	Ø 300 mm, %100 wool cloth for 6-3 micron diamonds or alumina
COLLO	39-085-300	Ø 300 mm, for colloidal silica
PETRI	39-090-300	Ø 300 mm, for petrography
NOWO	39-005-300	Ø 300 mm, for 9-1 micron diamonds
MIX	39-300-SPC	Ø 300 mm, (1 of each METAPO-P, METAPO-B, FEDO-3, FEDO-1S, FEDO-1N)

Diamond Pastes, Monocrystalline
DIAPAT-M	39-301-M	Diamond Paste, 0.25 Mic., 10gr. syringe
DIAPAT-M	39-311-M	Diamond Paste, 1 Mic., 10gr. syringe
DIAPAT-M	39-321-M	Diamond Paste, 3 Mic., 10gr. syringe
DIAPAT-M	39-331-M	Diamond Paste, 6 Mic., 10gr. syringe
DIAPAT-M	39-341-M	Diamond Paste, 9 Mic., 10gr. syringe

Diamond Pastes, Polycrystalline
DIAPAT-P	39-301-P	Diamond Paste, 0.25 Mic., 10gr. syringe
DIAPAT-P	39-311-P	Diamond Paste, 1 Mic., 10gr. syringe
DIAPAT-P	39-321-P	Diamond Paste, 3 Mic., 10gr. syringe
DIAPAT-P	39-331-P	Diamond Paste, 6 Mic., 10gr. syringe
DIAPAT-P	39-341-P	Diamond Paste, 9 Mic., 10gr. syringe

Diamond Suspensions, Monocrystalline
DIAPAT-M	39-400-M	Diamond Suspension 0.25Mic. 250 ml, bottle with sprayer
DIAPAT-M	39-410-M	Diamond Suspension1 Mic. 250 ml, bottle with sprayer
DIAPAT-M	39-420-M	Diamond Suspension 3 Mic. 250 ml, bottle with sprayer
DIAPAT-M	39-430-M	Diamond Suspension 6 Mic. 250 ml, bottle with sprayer
DIAPAT-M	39-440-M	Diamond Suspension 9 Mic. 250 ml, bottle with sprayer
DIAPAT-M	39-411-M	Diamond Suspension1 Mic. 1 lt bottle
DIAPAT-M	39-421-M	Diamond Suspension 3 Mic. 1 lt bottle
DIAPAT-M	39-431-M	Diamond Suspension 6 Mic. 1 lt bottle
DIAPAT-M	39-415-M	Diamond Suspension1 Mic. 5 lt bottle
DIAPAT-M	39-425-M	Diamond Suspension 3 Mic. 5 lt bottle
DIAPAT-M	39-435-M	Diamond Suspension 6 Mic. 5 lt bottle

Diamond Suspensions, Polycrystalline
DIAPAT-P	39-400-P	Diamond Suspension 0.25Mic. 250 ml, bottle with sprayer
DIAPAT-P	39-410-P	Diamond Suspension1 Mic. 250 ml, bottle with sprayer
DIAPAT-P	39-420-P	Diamond Suspension 3 Mic. 250 ml, bottle with sprayer
DIAPAT-P	39-430-P	Diamond Suspension 6 Mic. 250 ml, bottle with sprayer
DIAPAT-P	39-440-P	Diamond Suspension 9 Mic. 250 ml, bottle with sprayer

Diamond Two in One Products, Monocrystalline
DUOPAT-M	39-510-M	A perfect mixture of 1 mic. Diamond suspension & Diamond Lubricant
		500 ml, bottle with sprayer
DUOPAT-M	39-520-M	A perfect mixture of 3 mic. Diamond suspension & Diamond Lubricant
		500 ml, bottle with sprayer
DUOPAT-M	39-530-M	A perfect mixture of 6 mic. Diamond suspension & Diamond Lubricant
		500 ml, bottle with sprayer

Diamond Lubricant
DIAPAT	39-502	Diamond Lubricant, Water-based, 1.0 lt, bottle

Alumina Suspensions
ALU-MIK	39-200	Alumina Suspension 0.05 Mic. 1.0 lt, bottle
ALU-MIK	39-210	Alumina Suspension 0.3 Mic. 1.0 lt, bottle
ALU-MIK	39-220	Alumina Suspension 1.0 Mic. 1.0 lt, bottle

Alumina Powder
ALU-MIK	39-100	Alumina Powder 0.05 Mic. 500gr.
ALU-MIK	39-110	Alumina Powder 0.3 Mic. 500gr.
ALU-MIK	39-120	Alumina Powder 1.0 Mic. 500gr.

Colloidal Silica
COL-K(NC)	39-600	Colloidal Silica (1 lt), bottle

Features


Precise, Robust and Reliable	Motorized Sample Holder Positioning	Very Powerful Base Motor

Precise Force Loading	Quick Sample Holder Replacement Mechanism	Half Round Rotation Feature


7'' HMI Touch Screen Controls	Soft and Stop Feature	Automatic Disc Cleaning and Drying Feature


Material Removal Measurement	Barcode Scanner	Dosing Module