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EVERYTHING STARTED WITH AN IDEA, WITH IMAGINATION...

When we combined our knowledge and enthusiasm with our imagination
and courage, a quarter-century success story emerged.
Founded 25 years ago, Metkon as a young and dynamic company
had delivered more than 20.000 instruments globally. We offer our
expertise and know-how to our customers worldwide to enable them
reach the "True and Excellent Sample".
We thank to our customers, employees, suppliers and partners. 
 

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Precision Cutting

MICRACUT 202


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Description

Metallographic Automatic High-Speed Precision Cutter

MICRACUT 202 precision cutters are used for precise and deformation-free cutting of “Metals, Ceramics, Electronic Components, Crystals, Composites, Biomaterials, Sintered Carbides, Minerals, etc.” MICRACUT 202 has its place in virtually any metallurgical, geological, electronics, research, biomedical or industrial laboratory. The applications are endless.

MICRACUT 202 precision cutters are capable of cutting most materials such as, brittle or ductile metals, hard or soft metals, composites, ceramics, rocks, biomaterials, laminates, etc. They are designed for cutting all types of materials with minimal structural deformation. The structural integrity of the sample is maintained through MICRACUT 202's design and operation. Additionally, low kerf-loss and sample holding versatility makes the MICRACUT 202 an essential part of the modern day laboratory. The cut surface is ready for microscopic examination with minimal polishing.

• Modern and sturdy design
• Extraordinary access for easy handling
• Ergonomic joystick control offers excellent application versatility
• Programmable with colored HMI touch screen controls
• Automatic cut-off wheel positioning
• Inbuilt recirculation coolant tank

Technical Specifications

Metkon A.Ş.
Order No 17 07 17 07-AX
Model 202 202-AX
Disc Diameter, (mm) Ø200 mm Ø200 mm
Cutting Capacity, ø (mm) Ø75 mm Ø75 mm
Cutting Capacity, # (mm) #50x175 mm #50x175 mm
Z-Axis Movement Automatic Automatic
Y-Axis Movement Automatic Automatic
X-Axis Movement - Automatic
Z-Axis Range (mm) 45 mm 45 mm
Y-Axis Range (mm) 210 mm 210 mm
X-Axis Range (mm) - 60 mm
X-Axis Resolution, mm - 0.014 mm
Table Feed Speed, (μm/s) 5 - 5000 μm/s 5 - 5000 μm/s
Thin Section Grinding Feature Yes Yes
Table Dimensions, mm 365 x 205 mm (305+60) x 205 mm
T- Slot, mm 12 12
Rotary Clamping Device Yes Yes
Pulse Cutting Yes Yes
Automatic Feedrate Yes Yes
Cutting Motor Power, (kW) (S1) 1.1 kW 1.1 kW
Disc Speed, (RPM) 100 – 5000 RPM 100 – 5000 RPM
Cooling Unit, (lt) 9 lt (integrated) 9 lt (integrated)
Joystick Yes Yes
HMI Touch Screen, (inch) 7" 7"
Program Capacity 99 99
Illumination LED LED
Laser Yes (Optional) Yes (Optional)
Dressing During Cutting Operation Yes (Optional) Yes (Optional)
Motor Drive System Direct Drive Direct Drive
Dimensions, WxDxH, (cm) 74 x 75 x 64 74 x 75 x 64
Weight 150 kgs 150 kgs

Accessories

Accessories for MICRACUT 202
GR 0115 Laser alignment unit for MICRACUT 202
  (To be ordered simultaneously together with the machine order)
GR 0412 Dressing Unit for MICRACUT 202
YM 1590-00 Dressing Stone
   
Clamping Tools for MICRACUT 202
GR 0825 Manual X-axis positioning unit for specimen vises with dovetail plates (0-20 mm)
GR 0547 Stand for specimen vises with dovetail plates.
GR 0826 Stand with rotation for specimen vises with dovetail plates
  (To be ordered simultaneously together with the machine order)
GR 0548 Quick acting clamping vise assembly for MICRACUT 202
GR 0667 Compact Vise Assembly, Spring Loaded, for MICRACUT 202 (Stainless Steel)
15 05 KKP 040 Vertical Clamping Device, with clamp. shoe, for MICRACUT 202
GR 0551 Quick Clamping Vise for longitudinal sectioning of bolts and fasteners
   
Specimen Vises for MICRACUT 202
GR 0210 Universal Specimen Vise for MICRACUT 200-S/ 202
GR 0400 Universal Specimen Vise
GR 0401 Specimen vise with double parallel vice for long specimens.
GR 0402 Specimen vise for round and mounted specimens, ø32mm.
GR 0403 Specimen vise for irregular shaped specimens.
GR 0404 Specimen vise for adhering specimens.
GR 0405 Specimen vise for biomedical samples.
GR 0430 Specimen vise (teardrop shape) for specimens ø18-40mm.
GR 0431 Specimen vise (teardrop shape) for specimens ø5-20mm.
GR 0434 Specimen vise for round cylindrical specimens (max. up to 40 mm dia.)
GR 0453 Fastener vise for longitudinal sectioning of screws, fasteners tubes, etc. from 12 to 45 mm in length
GR 0410 Set of Flanges, ø75 mm, suitable for 12,7 and 25,4 mm arbor dias.
GR 0411 Set of Flanges, ø100 mm, suitable for 12,7 and 25,4 mm arbor dias.
   
Spare Part Kit for MICRACUT 202
GR 1961 Recommended Set of Spare Parts, MICRACUT 202
   

Consumables

Abrasive Cut-off Wheels for Precision Cutting (Pack of 10)
TRENO-HP 18-150 Ø 150 mm, for Non-Ferrous, Stainless steels
TRENO-MP 18-151 Ø 150 mm, for medium and hardened steels
TRENO-HP 18-200 Ø 200 mm, for Non-Ferrous, Stainless steels
TRENO-MP 18-201 Ø 200 mm, for medium and hardened steels
     
Diamond Cutting Discs (1 pc) for Precision Cutting
DIMOS 19-100 ø 100 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-125 ø 125 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-130 ø 125 Diamond Cut-off wheels  (Metal Bonded, low conc.)
DIMOS 19-126 ø 125 Diamond Cut-off wheels  (Resin Bonded, high conc.)
DIMOS 19-150 ø 150 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-157 ø 150 Diamond Cut-off wheels  (Metal Bonded, low conc.)
DIMOS 19-151 ø 150 Diamond Cut-off wheels  (Resin Bonded, high conc.)
DIMOS 19-200 ø 200 Diamond Cut-off wheels  (Metal Bonded, med. conc.)
DIMOS 19-205 ø 200 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-201 ø 200 Diamond Cut-off wheels  (Resin Bonded, high conc.)
     
CBN Cutting Discs (1 pc) for Precision Cutting
CBN 19-127 ø 125 CBN Cut-off wheels  (Metal Bonded, high conc.)
CBN 19-152 ø 150 CBN Cut-off wheels  (Metal Bonded, high conc.)
CBN 19-202 ø 200 CBN Cut-off wheels  (Metal Bonded, high conc.)
     
Cutting Fluid
METCOOL 19-902 Nature Friendly Soluble Oil, 5 lt.
METCOOL II 19-905 Nature Friendly Soluble Oil, 1 lt.
METCOOL-NF 19-906 Nature Friendly Soluble Oil, 5 lt.
    Perfect corrosion protection for reactive metals like copper, brass,
    cobalt, aluminum, tungsten carbide, etc…

Features

   
Extremely Precise Cutting   Powerful and Precise Cutting Motor!   Integrated Recirculation Cooling Unit
         
   
Easy Operation With Touch Screen and Joystick   Instafeed Cutting ( Auto Feedrate)   Rapid Pulse Cutting
         
   
Laser Alignment Unit   Blade Dressing Unit   Rotation Stand
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