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EVERYTHING STARTED WITH AN IDEA, WITH IMAGINATION...

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and courage, a quarter-century success story emerged.
Founded 25 years ago, Metkon as a young and dynamic company
had delivered more than 20.000 instruments globally. We offer our
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reach the "True and Excellent Sample".
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Precision Cutting

MICRACUT 202


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Description

Automatic High Speed Precision Cutter

Programmable with 7" HMI touch screen control, with Siemens PLC control unit, with automatic  table feed cutting system, programmable with colored LCD display of cutting parameters, accurate and motorized positioning of the specimen in X - Y and Z axis with digital readout on the LCD (X-axis for plane parallel cutting is optional), ergonomic joystick with adjustable  speed control, integrated feed path control, power dependent adjustable feedrate, variable cutting force, rapid pulse cutting mode, bar graph overload display, powerful 1.1 kW cutting motor, with variable cutting speed 100-5000 rpm, 
with electronic brake system, cutting capacity  up to 75 mm solid stock, with cut-off wheels up to Ø200 mm, twin T-slotted table (Y-direction only) made of stainless steel, bottom part as rugged alloy base casting, extraordinary access for easy handling with sliding door and side openings, ability to mount diamond cup grinding wheel for thin section, with built-in recirculation cooling unit, with extra advanced cutting methods:  "Rapid Pulse Cutting, Instafeed Cutting, Automatic Table Feed Cutting" Ready  for operation. 230 V, 50/60 Hz, AC.
Includes a standard set of cutting consumables composed of;  
*1 pc. Diamond cutting Disc 200 mm dia.
*10 abrasive thin cut-off wheels 200 mm dia.
*1 lt of Metcool II cooling fluid.
 

Technical Specifications

Order No 17 07 17 07-AX
Model 202 202-AX
Disc Diameter, (mm) Ø200 mm Ø200 mm
Cutting Capacity, ø (mm) Ø75 mm Ø75 mm
Cutting Capacity, # (mm) #50x175 mm #50x175 mm
Z-Axis Movement Automatic Automatic
Y-Axis Movement Automatic Automatic
X-Axis Movement - Automatic
Z-Axis Range (mm) 45 mm 45 mm
Y-Axis Range (mm) 210 mm 210 mm
X-Axis Range (mm) - 60 mm
X-Axis Resolution, mm - 0.014 mm
Table Feed Speed, (μm/s) 5 - 5000 μm/s 5 - 5000 μm/s
Thin Section Grinding Feature Yes Yes
Table Dimensions, mm 365 x 205 mm (305+60) x 205 mm
T- Slot, mm 12 12
Rotary Clamping Device Yes Yes
Pulse Cutting Yes Yes
Automatic Feedrate Yes Yes
Cutting Motor Power, (kW) (S1) 1.1 kW 1.1 kW
Disc Speed, (RPM) 100 – 5000 RPM 100 – 5000 RPM
Cooling Unit, (lt) 9 lt (integrated) 9 lt (integrated)
Joystick Yes Yes
HMI Touch Screen, (inch) 7" 7"
Program Capacity 99 99
Illumination LED LED
Laser Yes (Optional) Yes (Optional)
Dressing During Cutting Operation Yes (Optional) Yes (Optional)
Motor Drive System Direct Drive Direct Drive
Dimensions, WxDxH, (cm) 74 x 75 x 64 74 x 75 x 64
Weight 150 kgs 150 kgs

Accessories

Accessories for MICRACUT 202
GR 0115 Laser alignment unit
  (To be ordered simultaneously together with the machine order)
GR 0412 Dressing Unit for MICRACUT 202
YM 1590-00 Dressing Stone
   
Clamping Tools for MICRACUT 202
GR 0825 Manual X-axis positioning unit for specimen vises with dovetail plates (0-20 mm)
GR 0547 Stand for specimen vises with dovetail plates.
GR 0826 Stand with rotation for specimen vises with dovetail plates
  (To be ordered simultaneously together with the machine order)
GR 0548 Quick acting clamping vise assembly
GR 0667 Compact Vise Assembly, Spring Loaded, for MCR 202 (Stainless Steel)
15 05 KKP 040 Vertical Clamping Device, with clamp. shoe, MCR 202/GEOCUT 302/GEOFORM 102
GR 0551 Quick Clamping Vise for longitudinal sectioning of bolts and fasteners
GR 0579 Vacuum Sample holder for thin sectioning
  (To be ordered simultaneously together with the machine order)
   
Specimen Vises for MICRACUT 202
GR 0210 Universal Specimen Vise for MICRACUT 200-S/ 202
GR 0400 Universal Specimen Vise
GR 0401 Specimen vise with double parallel vice for long specimens.
GR 0402 Specimen vise for round and mounted specimens, ø32mm.
GR 0403 Specimen vise for irregular shaped specimens.
GR 0404 Specimen vise for adhering specimens.
GR 0405 Specimen vise for biomedical samples.
GR 0430 Specimen vise (teardrop shape) for specimens ø18-40mm.
GR 0431 Specimen vise (teardrop shape) for specimens ø5-20mm.
GR 0434 Specimen vise for round cylindrical specimens (max. up to 40 mm dia.)
GR 0453 Fastener vise for longitudinal sectioning of screws, fasteners tubes, etc. from 12 to 45 mm in length
GR 0410 Set of Flanges, ø75 mm, suitable for 12,7 and 25,4 mm arbor dias.
GR 0411 Set of Flanges, ø100 mm, suitable for 12,7 and 25,4 mm arbor dias.
   
Spare Part Kit for MICRACUT 202
GR 1961 Recommended Set of Spare Parts, MICRACUT 202
   

Consumables

Abrasive Cut-off Wheels for Precision Cutting (Pack of 10)
TRENO-HP 18-150 Ø 150 mm, for Non-Ferrous, Stainless steels
TRENO-MP 18-151 Ø 150 mm, for medium and hardened steels
TRENO-HP 18-200 Ø 200 mm, for Non-Ferrous, Stainless steels
TRENO-MP 18-201 Ø 200 mm, for medium and hardened steels
     
Diamond Cutting Discs (1 pc) for Precision Cutting
DIMOS 19-100 ø 100 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-125 ø 125 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-130 ø 125 Diamond Cut-off wheels  (Metal Bonded, low conc.)
DIMOS 19-126 ø 125 Diamond Cut-off wheels  (Resin Bonded, high conc.)
DIMOS 19-150 ø 150 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-157 ø 150 Diamond Cut-off wheels  (Metal Bonded, low conc.)
DIMOS 19-151 ø 150 Diamond Cut-off wheels  (Resin Bonded, high conc.)
DIMOS 19-200 ø 200 Diamond Cut-off wheels  (Metal Bonded, med. conc.)
DIMOS 19-205 ø 200 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-201 ø 200 Diamond Cut-off wheels  (Resin Bonded, high conc.)
     
CBN Cutting Discs (1 pc) for Precision Cutting
CBN 19-127 ø 125 CBN Cut-off wheels  (Metal Bonded, high conc.)
CBN 19-152 ø 150 CBN Cut-off wheels  (Metal Bonded, high conc.)
CBN 19-202 ø 200 CBN Cut-off wheels  (Metal Bonded, high conc.)
     
Cutting Fluid
METCOOL 19-902 Nature Friendly Soluble Oil, 5 lt.
METCOOL II 19-905 Nature Friendly Soluble Oil, 1 lt.
METCOOL-NF 19-906 Nature Friendly Soluble Oil, 5 lt.
    Perfect corrosion protection for reactive metals like copper, brass,
    cobalt, aluminum, tungsten carbide, etc…

Features

   
Extremely Precise Cutting   Powerful and Precise Cutting Motor!   Integrated Recirculation Cooling Unit
         
   
Easy Operation With Touch Screen and Joystick   Instafeed Cutting ( Auto Feedrate)   Rapid Pulse Cutting
         
   
Laser Alignment Unit   Blade Dressing Unit   Rotation Stand
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