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EVERYTHING STARTED WITH AN IDEA, WITH IMAGINATION...

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and courage, a quarter-century success story emerged.
Founded 25 years ago, Metkon as a young and dynamic company
had delivered more than 20.000 instruments globally. We offer our
expertise and know-how to our customers worldwide to enable them
reach the "True and Excellent Sample".
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Abrasive Cutting

SERVOCUT 302-MA


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Description

Automatic Abrasive Cutting Machine

Programmable with 7" HMI touch screen control, with Siemens PLC control unit, with hand wheel driven chop cutting and  automatic driven table-feed cutting  systems,  with various cutting methods, programmable with colored LCD display of cutting parameters, accurate and motorized positioning of the specimen in X  and Y axis (X-axis for plane parallel cutting is optional), ergonomic joystick with adjustable speed control, integrated feed path control, power dependent adjustable feed rate, variable cutting force, pulse cutting mode, bar graph overload display, powerful 4 kW cutting motor, with variable cutting speed 600-4000 rpm, with electronic brake system, cutting capacity up to 110/90 mm solid stock, with cut-off wheels up to ø300/250mm, twin T-slotted table(Y-direction only) made of stainless steel, bottom part as rugged alloy base casting, extraordinary access for easy handling with sliding door and side openings, with extra advanced cutting methods: "Rapid Pulse Cutting, Instafeed Cutting,  Automatic Table Feed Cutting, Joystick Cutting"  Ready  for operation. Without clamping devices, without recirculation cooling tank.
Includes a standard set of cutting consumables composed of;  
*An assortment of 20 cut-off wheels with 300 mm dia.
*5 lt of Metcool cooling fluid.
400 V, 3 phase, 50/60 Hz.
 

Technical Specifications

Order No 15 56 15 56-AX
Model 302-MA 302-MA-AX
Max. Wheel Diameter Ø300 mm Ø300 mm
Max. Cutting Capacity, Ø Ø110 mm Ø110 mm
Max. Cutting Capacity, HxD #70x200 mm #70x200 mm
Z-Axis Travel, (mm) 125 125
Y-Axis Travel, (mm) 220 220
X-Axis Travel, (mm) - 95
T-Table Dimension, (mm) 444x275 (395+95)x275
T-Slot Dimension, (mm) 12 mm 12 mm
Cutting Motor Power (S1) 4 kW 4 kW
Wheel Speed, RPM 600-4000 600-4000
Cutting Feedrate, (µm/s) 20-5000 20-5000
HMI Touch Screen 7 inch 7 inch
Chop Cutting, Z- Axis Manual Manual
Table Feed Cutting, Y-Axis Auto Auto
Parallel Cutting, X-Axis - Auto
Table Oscillating Cutting - -
Rapid Pulse Cutting Standard Standard
Smart Feed Control Standard Standard
StepCut; SegmentCut; DiagonalCut - -
Size WxDxH, (cm) 94x99x76 94x99x76
Weight 250 kgs 250 kgs
Recirculation Cooling Unit 80 lt 80 lt

Accessories

Cooling Systems for SERVOCUT 302
GR 1675 Recirculation Cooling Tank, 80 lt, for SERVOCUT 302/FORCIPLAN 102
YM 8813 Fine filter sheets for recirculation cooling tank (GR 0018/0019/1675/1945), 10 pcs
GR 1559 Coolant level sensor for recirculation cooling tank
  Informs operator when coolant level is insufficient. (for MA and AA models)
GR 1540 Magnetic collector rod for recirculation cooling tank
GR 1561 BANDCOOL Band Filter Unit for SERVOCUT 502/402/302
  Band filter conveyor for the automatic collection and disposal 
  of swarfs, with capacity of 115 lt, with fluid level indicator,
  complete system on wheels, with connection kit.
  400V, 3-phase, 50 Hz
YM 8878 Filter roll for BANDCOOL, 50 m, SERVOCUT 302/402/502
   
Accessories for SERVOCUT 302
GR 1681 Cabinet for floor model - SERVOCUT 302/GEOCUT 302
GR 1682 FUMEFILTER Centrifugal Separator for SERVOCUT 302/402/GEOCUT 302
  Removes coolant mist for better illumination and viewing
  (To be ordered simultaneously together with the machine order)
YM 8833 Spare Filter Kit for FUMEFILTER (GR 1682)
GR 0105 Laser alignment unit
  (To be ordered simultaneously together with the machine order)
GR 1680 Manual/Auto Table drive system with electromagnetic clutch(y-axis)
  (To be ordered simultaneously together with the machine order)
GR 0991-01 Flange Set with larger diameter, Ø100 mm
GR 0998 Extension Box for cutting long specimens from the left hand side opening,
  50 cm length, for SERVOCUT 302
   
Clamping Devices for SERVOCUT 302
GR 0170 Quick Acting Clamping  Vise Assembly, Left, for SERVOCUT 302 (Stainless Steel)
GR 0172 Quick Acting Clamping  Vise Assembly, Right, for SERVOCUT 302 (Stainless Steel)
GR 0151 Compact Vise Assembly, Spring Loaded, for METACUT 302/SERVOCUT 302 (Stainless Steel)
15 01 MBU 1011 Vertical  Clamping Device with clamping shoe, clamping height up to 90 mm.
15 03 MK 10 21 Height Block, 60 mm
GR 0453 Fastener vise for longitudinal sectioning of screws, fasteners tubes, etc. from 12 to 45 mm in length
GR 0310 Fastener vise for longitudinal sectioning of screws, ball joint, tubes, etc. from 60 to 100 mm in length
GR 0612 Angular Precision Clamping Device in 3-Axis Direction
15 00 V-Block for holding parts above table slots
GR 0615 Adjustable V-Support, Small (Height Range: 57-67 mm)
GR 0616 Adjustable V-Support, Medium (Height Range: 65-85 mm)
   
Spare Part Kit for SERVOCUT 302
GR 1963 Recommended Set of Spare Parts, SERVOCUT 302
   

Consumables

Treno Series Abrasive Cut-off Wheels (Pack of 10)
TRENO-Ti 19-019 Ø 250 mm, for Titanium and Very Ductile Materials
TRENO-NF 19-020 Ø 250 mm, for Non-Ferrous Steels
TRENO-H 19-021 Ø 250 mm, for Soft Steels < 23 HRC 
TRENO-M 19-022 Ø 250 mm, for Medium Hard Steels > 23-55 HRC <
TRENO-S 19-023 Ø 250 mm, for Hard Steels > 50-60 HRC <
TRENO-SS 19-024 Ø 250 mm, for Very Hard Steels > 60 HRC
TRENO-NF 19-040 Ø 300 mm, for Non-Ferrous Steels
TRENO-H 19-041 Ø 300 mm, for Soft Steels < 23 HRC 
TRENO-M 19-042 Ø 300 mm, for Medium Hard Steels > 23-55 HRC <
TRENO-S 19-043 Ø 300 mm, for Hard Steels > 50-60 HRC <
TRENO-SS 19-044 Ø 300 mm, for Very Hard Steels > 60 HRC
     
Long Life Abrasive Cut-off Wheels (Pack of 10)
TRENO-DUR 19-026 Ø 250 mm, for Extremely Low Consumption Rate with Optimum Surface
    Quality for High Volume Cutting Operations, Cut-Check Applications, etc..
     
Ultra Thin Abrasive Cut-off Wheels (Pack of 10)
TRENO-HT 19-031 Ø 250 mm, 1.0 mm thickness, for Soft Steels > 20-35 HRC <
TRENO-MT 19-032 Ø 250 mm, 1.0 mm thickness, for Soft&Medium Hard Steels >38-58 HRC<
     
Cuto Series Abrasive Cut-off Wheels (Pack of 10)
CUTO-M 19-022/A Ø 250 mm, for Soft&Medium Hard Steels up to 50HRC
CUTO-S 19-023/A Ø 250 mm, for Hard Steels > 50-60 HRC <
CUTO-M 19-042/A Ø 300 mm, for Soft&Medium Hard Steels up to 50HRC
CUTO-S 19-043/A Ø 300 mm, for Hard Steels > 50-60 HRC <
     
Diamond Cut-off Wheels (1 pc) for METACUT & SERVOCUT 
DIMOS 19-250 ø 250 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-251 ø 250 Diamond Cut-off wheels  (Resin Bonded, high conc.)
DIMOS 19-300 ø 300 Diamond Cut-off wheels  (Metal Bonded, high conc.)
DIMOS 19-301 ø 300 Diamond Cut-off wheels  (Resin Bonded, high conc.)
     
Cutting Fluid
METCOOL 19-902 Nature Friendly Soluble Oil, 5 lt.
METCOOL II 19-905 Nature Friendly Soluble Oil, 1 lt.
METCOOL-NF 19-906 Nature Friendly Soluble Oil, 5 lt.
    Perfect corrosion protection for reactive metals like copper, brass,
    cobalt, aluminum, tungsten carbide, etc…

Features

   
Small Footprint, Large Cutting Capacity   Powerful Cutting Motor!   Efficient Sample Cooling and Filtration
         
   
Instafeed Cutting (Auto Feedrate)   Joystick Cutting   Rapid Pulse Cutting
         
   
Easy Operation With Touch Screen and Joystick   Magnetic Collector Rod Set   Fumefilter, Fume and Mist Removing Unit
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